Advanced Washing Line Technologies for 98%+ Purity
Achieving high-purity recycled plastics is essential for producing high-value products. Modern washing lines from PRS Global incorporate cutting-edge technologies that deliver 98%+ purity levels suitable for food-grade and medical applications.
Patented Label Separation Technology
One of the biggest challenges in plastic recycling is removing labels and adhesives. Our washing lines feature patented label separation technology that achieves 99%+ label removal efficiency:
- Floating tank separation removes light labels automatically
- High-temperature washing dissolves stubborn adhesives
- Advanced friction washing separates embedded labels
- Continuous screening removes separated materials
🔥 Hot Washing System
The high-temperature washing module is designed for intensive decontamination:
- Pre-heating tanks raise temperature to 85-95°C
- Specialized detergents break down organic contaminants
- Multiple washing stages ensure thorough cleaning
- Thermal decontamination meets food-grade standards
Water Recycling & Conservation
Sustainability is built into our washing line design:
70% reduction in fresh water consumption compared to conventional systems through:
- Multi-stage water filtration and recycling
- Closed-loop water circulation systems
- Wastewater treatment and reuse
- Advanced settling and clarification tanks
Modular Customization
Every recycling operation has unique requirements. Our washing lines offer flexible configuration:
- Modular design adapts to different contamination levels
- Adjustable capacity from 500kg/h to 5000kg/h
- Customizable stages: pre-wash, hot wash, rinse, drying
- Integration with existing shredder and pelletizing lines
Customize Your Washing Line
Contact PRS Global for a tailored washing line solution for your specific application.
Request QuoteApplications
Our high-purity washing lines enable production of premium recycled plastics for:
- Food-grade packaging - Meets FDA and EU food contact requirements
- High-end fibers - For textiles and carpeting
- Industrial applications - Pipes, lumber, and construction materials
- Medical products - When appropriate recycling streams exist
Conclusion
Advanced washing technology is essential for producing high-value recycled plastics. PRS Global's customizable washing lines deliver exceptional purity while conserving water and minimizing operating costs.